Expansion technology for industrial heat pumps & refrigeration

Your expansion valve destroys work. Ours recovers it.

Every vapour-compression system throttles high-pressure refrigerant across an expansion valve, and every one of them turns that pressure energy into nothing but heat. Expantec replaces the valve with an expander that recovers the work instead — and gives you electronic control over the expansion process.

A dramatically higher COP — how much depends on your system. Try the calculator.

Vapour-compression cycle with the Expantec expander in place of the expansion valve A refrigeration loop: compressor, condenser, expansion device and evaporator. In a conventional system the expansion valve throttles the refrigerant and destroys the pressure energy as heat. The Expantec expander replaces it and recovers that energy as useful work. Heat out Heat in Condenser Evaporator Compressor Expantec expander replaces the expansion valve Recovered work to the compressor High pressure Low pressure
The same cycle, one component changed. The expander sits where the expansion valve sits today, and the work it recovers reduces what the compressor has to supply.

The problem

Electrifying industrial heat is stalling on efficiency

Manufacturing, food processing and chemical production still run on gas-fired heat. Heat pumps can replace it — but only where the numbers work.

  • Energy costs

    At today's efficiencies, electrification often raises the operating bill instead of lowering it. The business case fails before the engineering starts.

  • Grid congestion

    Every additional kilowatt of demand competes for a connection that, in much of the Netherlands, is already full. Efficiency is capacity.

  • Climate targets

    Industrial heat is one of the hardest sectors to decarbonise, and the deadlines are fixed. Incremental gains are no longer enough.

The solution

An expander where the throttle used to be

Throttling is the one step in the cycle that produces nothing. We replace it with a controlled expansion device that turns that pressure drop into recovered work.

  • Lower operating cost

    Recovered work is work the compressor no longer has to do. Less electricity for the same delivered heat or cooling, every hour the plant runs.

  • Retrofit-ready

    It goes where the expansion valve goes. Existing installations keep their compressor, heat exchangers and refrigerant charge.

  • Electronically controlled

    Expansion is governed by our own control electronics, so it is matched to the operating point rather than fixed by a mechanical setting.

Read how expansion work recovery works, with the P–h diagram →

Built and tested in Delft

Real hardware, on a real refrigeration loop

The proof-of-concept Multiphase Pressure Exchanger was built and successfully tested between October 2024 and March 2025.

The test rig runs a complete vapour-compression cycle with the expander in place of the expansion valve, driven by our own control electronics. Every claim on this site traces back to what happens on that bench.

Copper refrigerant piping, brass valves, a filter drier and a blue actuator on the Expantec test rig
Martijn Oortwijn adjusting a valve on the Expantec test rig, seen between two brass valve bodies

Savings calculator

How much COP could you gain?

Pick your refrigerant, switch between cooling and heating, and set your temperature lift and plant. The expander raises the COP dramatically — how much depends on your system, so read it off here.

Example results

The interactive calculator needs JavaScript. These example operating points show the order of magnitude the model gives; contact us for a figure for your own installation.

RefrigerantDutyLiftBaseline COPWith expanderCost saving
Ammonia (R717) 500 kW × 8,000 h/yr 40 K 3.06 3.15 (+3%) €6,940 €/yr
CO₂ (R744, subcritical) 300 kW × 8,000 h/yr 45 K 2.28 2.55 (+12%) €20,360 €/yr
Butane (R600) 1,000 kW × 7,000 h/yr 50 K 3.04 3.41 (+12%) €44,524 €/yr

Natural refrigerants shown. Synthetic refrigerants available on request.

K
kW
h/yr
€/kWh

Results

Baseline COP versus COP with the Expantec expander Baseline With Expantec
higher COP
  • Cost saving €/yr
  • Electricity saved MWh/yr
Get a detailed assessment

Sends us this scenario. We reply with an honest first estimate.

How is this calculated?

For each refrigerant we simulate a full subcritical vapour-compression cycle with CoolProp, once with an expansion valve and once with the Expantec expander, and read off the cooling COP. The heating COP is exactly the cooling COP plus one, from the cycle's energy balance. The evaporating temperature is fixed at a representative value for that refrigerant's usual duty; the slider varies the temperature lift to the condenser. The compressor runs at 61% and the expander at 80% isentropic efficiency. Electricity for a given duty is capacity × hours ÷ COP, so the cost saving follows from the COP gain.

Indicative only, based on modelled assumptions and a fixed evaporating temperature per refrigerant. Actual results depend on the installation. No guarantee is given or implied.

Where we are

Proven on the bench and in a pilot, patented, and funded

  1. Oct 2024 – Mar 2025

    Proof-of-concept of the Multiphase Pressure Exchanger built and successfully tested.

  2. June 2025

    Won the TU Delft Impact Contest.

  3. September 2025

    Took up residence at the Yes!Delft incubator; founders full-time.

  4. October 2025

    Patent filed with Arnold & Siedsma to protect the technology.

  5. November 2025

    €240,000 raised from ASIF Ventures and TN Ventures.

  6. July 2026

    Seven-month retrofit pilot on an office heat pump at The Green Village completed, with IBK and Warmtebouw. Read the case.

Backed by

  • ASIF Ventures
  • TN Ventures
  • Yes!Delft
  • Delft Enterprises
  • TU Delft Impact Contest
Three Expantec team members in front of the glass facade of the Yes!Delft building

The team

Engineers first

Expantec was founded in Delft in 2024 by a chemical engineer and an operations lead, and grew with a control engineer and a physicist. Small enough to answer the phone, technical enough to argue about your P–h diagram.

Tell us about your installation

Cold store, process cooling or high-temperature heat — send us your operating envelope and we will tell you honestly whether an expander is worth your time.